It has been only 3 days since I got to know about KVCD. Thanx to all the guides and helpful personal messages from people using this forum, I've already burnt 6 KVCDs in the past 2 days.
These are some of the bigger files that I converted to KVCD successfully:
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1. 1hour 58minutes AVI file to 769MB KVCD
2. 2 hours 7minutes AVI file to 779MB KVCD
These two conversions, I did them the easy way using ACP. As you can see, the resulting files size was lesser than expected in both the cases. But the Video and Audio quality of these KVCDs when played on my DVD player was pretty good.
3. 2hours 46minutes (2 different AVI files) to one 787MB KVCD
For this conversion, I used the latest optimal AVS script (that I got from the forums) edited with some values from MovieStacker. Then I used the AVS script and mp2 file with ToK to convert them to KVCD. The video and audio quality isnt that good when played on PC. But the quality was quite good when I played the KVCD on my stand-alone DVD player.
One thing I still dont know is how to remove the black bands in the movie and resize the movie so that it fits the entire tv screen. I'm sure there is some help available for this somewhere in these forums. But I still havent figured that out
Thanx again for the help that you guys provided and to all the tool makers (software developers) for making the conversion process a lot easier for us.